HPP100 - Rabotti, produttore di banchi prova per iniezione Diesel

RABOTTI INJECTION SYSTEM TEST specialist

CUSTOM TEST BENCH ENGINEERING

Special projects and test benches

From mechanical design and fluid power to electronics, control software and final validation.

INTEGRATED CAPABILITY

ONE PARTNER. FIVE DISCIPLINES.

A single accountable team converts test requirements into a fully integrated, commissioned and supportable system.

1

MECHANICAL

Frames, fixtures, guards, interfaces and serviceable machine architecture.

Special projects · icon-3-1

2

FLUID POWER

Hydraulic and pneumatic circuits for pressure, flow and thermal control.

Special projects · icon-3-2

3

ELECTRONICS

Control panels, instrumentation, signal conditioning and safety systems.

Special projects · icon-3-3

4

SOFTWARE

Automated sequences, operator HMI, recipes, acquisition and reporting.

Special projects · icon-3-4

5

INTEGRATION

Assembly, calibration, validation, documentation and commissioning.

Special projects · icon-3-5

REQUIREMENTS → SYSTEM DESIGN → BUILD → VALIDATE → SUPPORT

MECHANICAL + FLUID POWER ENGINEERING

RECREATE THE REAL TEST ENVIRONMENT.

01

PRECISION MECHANICAL ARCHITECTURE

Rigid frames, interchangeable fixtures, safe guarding and service access engineered around the component and test cycle.

02

CONTROLLED HYDRAULIC & PNEUMATIC CIRCUITS

Pressure, flow, filtration, return, cooling and actuation circuits designed for stable and repeatable operating conditions.

DESIGN PRIORITIES

Accuracy · Modularity · Cleanliness · Maintainability · Operator safety

Mechanical engineering and hydraulic and pneumatic circuits for Rabotti test benches

ELECTRONICS + CONTROL

CONTROL EVERY CRITICAL TEST VARIABLE.

01

SENSORS & INSTRUMENTATION

Pressure, temperature, flow, speed, position and electrical signal acquisition.

02

PLC / REAL-TIME CONTROL

Deterministic sequencing, closed-loop regulation and synchronized actuation.

03

POWER & SAFETY

Electrical panels, drives, interlocks, emergency circuits and diagnostic architecture.

RESULT

A measurable, repeatable and protected test process from each signal to the complete machine state.

Rabotti electrical cabinets, wiring and control activities

SOFTWARE + DATA

FROM AUTOMATED TESTS TO ENGINEERING EVIDENCE.

01

CONFIGURE

Scope, range, target and test sequences.

02

EXECUTE

Automated procedures with operator guidance and controlled transitions.

03

ACQUIRE

Synchronized measurement, live visualization and diagnostic monitoring.

04

TRACE & REPORT

Results, alarms, test history and exportable engineering records.

SOFTWARE IS WHERE TESTING BECOMES ENGINEERING.

Rabotti test interface and software development

#1 – LDE100

LARGE DIESEL ENGINE COMMON RAIL INJECTOR TEST BENCH

LDE100

DESIGNED FOR

01

COMMON RAIL SYSTEM

2-stroke and 4-stroke marine engines.

02

2500 bar CAPABILITY

Fully configurable high-pressure system.

03

ADVANCED ANALYSIS

Injection rate shape, injected mass, opening/closing time, pressure signals, multiple injections.

Fully integrated HDA-25000 injection analyzer

LDE100: analyser, instrumentation and test graphs in the original composition

LDE100: test installation, HDA analyser and test bench circuits

LDE100 data sheet

#2 – HPP100

HIGH PRESSURE COMMON RAIL PUMPS TEST BENCH

HPP100

DESIGNED FOR

01

COMMON RAIL SYSTEM

Piston engines for aircraft application

02

FLEXIBLE PLATFORM

Easily adaptable to various pump designs and manufacturers.

03

ADVANCED ANALYSIS

Delivered flow, return flow, pressure trace, feed pressure, absorbed power

HPP100: pressure waveform at 2000 rpm and a rail pressure of 1800 bar, from the original Rabotti PDF.

HPP100 · graph

HPP100: pump assembly and test circuit

HPP100 data sheet

#3 – MIT100

MARINE ENGINE PORT FUEL METHANOL INJECTOR TEST BENCH

MIT100

DESIGNED FOR

01

ALTERNATIVE FUEL SYSTEMS

Stainless steel injector feeding system.

02

FLEXIBLE SOLUTION

Wide real-engine testing condition capability.

03

ADVANCED ANALYSIS

Injected mass, opening/closing time, needle lift, pressure signals, multiple injections

MIT100 · screen display

MIT100 · detail

MIT100: methanol supply system and electrical cabinet

MIT100 data sheet

#4 – GTB500

GASOLINE DIRECT INJECTION ANALYZER

GTB500

DESIGNED FOR

01

GASOLINE DIRECT INJECTION

500 bar high-pressure system.

02

FLEXIBLE SOLUTION

Easy adaptability to different injector sizes.

03

ADVANCED ANALYSIS

Injected quantity, spray penetration, spray angle, spray width

GTB500 · spray

GTB500 · test graph

GTB500: spray analysis, model and test assembly

#5 – LPP100

FUEL FEEDING PUMP TEST-BENCH

LPP100

DESIGNED FOR

01

HYDRAULIC SYSTEMS

Gear-type hydraulic pumps.

02

FLEXIBLE SOLUTION

Manual and automatic test modes.

03

ADVANCED ANALYSIS

Delivered flow, pressure in/out, temperature in/out, absorbed torque.

LPP100 · open test bench

LPP100: drive, pump and hydraulic circuits

#6 – SCR200

SCR DOSER AUTOMATIC TEST-BENCH

SCR200

DESIGNED FOR

NANYUE
FUEL INJECTION
SYSTEMS

01

EXHAUST AFTERTREATMENT SYSTEM

SCR system for NOx emission reduction.

02

END-OF-LINE TESTING

Accurate, reliable, fast for production quality assurance.

03

ADVANCED ANALYSIS

Injected flow, spray characteristics, sealing.

SCR200: original composition of the spray, dosing unit and test assemblies

SCR200: dosing unit assembly and test circuit

SCR200 data sheet

#7 – FL101

UNIT-PUMP AUTOMATIC END-OF-LINE EQUIPMENT

FL101

DESIGNED FOR

NANYUE
FUEL INJECTION
SYSTEMS

01

HEAVY-DUTY VEHICLES

Electronic Unit-Pump injection system

02

END-OF-LINE TESTING

Automatic production quality check with laser marking station.

03

ADVANCED ANALYSIS

Injected mass, opening/closing time, injection rate shape, statistics.

Fully integrated Mexus2.0 injection analyzer

FL101 · analyser

FL101 · screen display

FL101: installation model, test station and connections

Other documented test benches

Custom solutions for precise, reliable analysis of injection systems in the automotive, commercial vehicle, marine and aviation sectors.

LPP101: testing of low-pressure gear pumps. C.R. 960 FIAT: volumetric and mechanical testing of injection components to FIAT CRF specifications.

LPP101 data sheet

C.R. 960 FIAT data sheet

DELIVERY MODEL

ONE INTEGRATED SYSTEM. ONE ACCOUNTABLE TEAM.

1

DEFINE

Requirements and acceptance criteria.

Special projects · icon-14-1

2

ENGINEER

Mechanics, fluids, electronics and software.

Special projects · icon-14-2

3

BUILD

Assembly, wiring and system integration.

Special projects · icon-14-3

4

VALIDATE

Calibration, functional tests and sign-off.

Special projects · icon-14-4

5

SUPPORT

Training, documentation and lifecycle service.

Special projects · icon-14-5

FROM A TO Z → WITHOUT INTERFACE GAPS.

Rabotti delivers complete test capability for engineering, validation and production.

LET'S ENGINEER THE NEXT TEST BENCH…

Rabotti CRS400 test bench